Oomatshini bokugcwalisa i-ampoulezixhobo eziyimfuneko kumashishini amayeza kunye nokhathalelo lwempilo ngokuzaliswa ngokuchanekileyo nangokufanelekileyo kunye nokutywinwa kwe-ampoules. Aba matshini benzelwe ukuphatha ubume be-ampoules ebuthathaka kunye nokuqinisekisa ukuzaliswa ngokuchanekileyo kwamayeza angamalwelo okanye izisombululo. Ukuqonda imigaqo emva koomatshini bokuzalisa i-ampoule kubalulekile ekuqondeni ukusebenza kwabo kunye nokubaluleka kwimveliso yamayeza.
Imigca yokuZalisa i-Ampouleluhlobo lomatshini wokwenza amayeza asetyenziselwa ukugcwalisa kunye nokutywinwa kwee-ampules. Ezi zixhobo zihlangene kwaye zigcina ukuhambelana ngexesha lokuzaliswa kunye nokutywinwa kweenkqubo. Ukuzaliswa kwe-Ampoule kunye nokutywinwa komatshini okanye umatshini wokuzalisa i-ampoule yenza ukutywinwa kokufakwa kwe-ampoule eyakhelwe kubuchwephesha obuphezulu ukuzalisekisa imfuno kwi-Industry Filling Filling. Ii-ampoules zifakwe ngolwelo emva koko zicocwe ngegesi yenitrogen kwaye ekugqibeleni zitywinwe kusetyenziswa iigesi ezinokutsha. Umatshini unempompo yokuzalisa eyenzelwe ngokukodwa yokuzaliswa ngokuchanekileyo kolwelo kunye nentamo ephakathi ngexesha lokuzalisa. I-Ampoule itywinwe ngokukhawuleza emva kokuzalisa ulwelo ukwenzela ukuphepha ukungcoliseka. Zikwakhuselekile ukusetyenziswa kwindawo yokugcina kunye nokuthutha amayeza angamalwelo kunye nomgubo.
IUmgca wokuvelisa i-Ampoule ibandakanya umatshini wokuhlamba we-ultrasonic othe nkqo, umatshini wokomisa inzala we-RSM kunye nokuzaliswa kwe-AGF kunye nomatshini wokutywina. Yahlulwe kwindawo yokuhlamba, indawo yokubulala inzalo, indawo yokuzalisa kunye nokutywinwa. Lo mgca ubambeneyo unokusebenzisana kunye nangokuzimeleyo. Xa kuthelekiswa nabanye abavelisi, izixhobo ze-VEN'S zineempawu ezikhethekileyo, ezibandakanya ubungakanani obuncinci, i-automation ephezulu kunye nokuzinza, ixabiso eliphantsi lesiphoso kunye neendleko zokugcina, njl.
Umgaqo womatshini wokuzalisa i-ampoule kukulinganisa ngokuchanekileyo ulwelo kwaye ugcwalise kwii-ampoules zomntu ngamnye. Umatshini usebenza nge-volumetric okanye i-syringe yokuzalisa indlela yokuzalisa, ukuqinisekisa ukuba inani elichanekileyo lemveliso linikezelwa kwi-ampoule nganye. Oku kuphunyezwa ngoluhlu lweenkqubo ezilinganiswe ngononophelo ezibandakanya umlinganiselo ochanekileyo kunye nokudluliselwa kweyeza elingamanzi.
Ukusebenza komatshini wokuzalisa i-ampoule kusekelwe kwizinto ezininzi eziphambili kunye neenkqubo. Okokuqala, ii-ampoules zilayishwa kwinkqubo yokutya yomatshini kwaye emva koko ihanjiswe kwisikhululo sokuzalisa. Kwisikhululo sokuzalisa, indlela yokuzalisa efana nepiston okanye ipompo ye-peristaltic isetyenziselwa ukukhupha umthamo ochanekileyo wolwelo kwi-ampoule nganye. Ii-ampoules ezigcwalisiweyo ziye zifuduselwe kwisikhululo sokutywinwa apho zitywinwe ngokwe-hermetically ukuqinisekisa ukuthembeka kwemveliso.
Enye yemigaqo esisiseko yoomatshini bokuzalisa i-ampoule sisidingo sendawo eyinyumba engenanto kunye nongcoliseko. Oomatshini baxhotyiswe ngeempawu eziphambili ezifana nokuhamba komoya we-laminar, inkqubo ye-sterilization kunye ne-Clean in Place (CIP) ukusebenza ukuze kugcinwe umgangatho ophezulu wokucoceka kunye nokhuseleko lwemveliso. Oku kubalulekile kwimveliso yamayeza, apho ukugcinwa kokucoceka kwemveliso kunye nokungabi nantsholongwane kubaluleke kakhulu.
Omnye umgaqo olawula ukusebenza koomatshini bokuzalisa i-ampoule yimfuneko yokuchaneka nokuchaneka. Amayeza alulwelo kufuneka afakwe ithamo kwaye azaliswe ngokuchanekileyo kakhulu ukuqinisekisa ukuba i-ampoule nganye inedosi echanekileyo. Oku kuphunyezwa ngokusetyenziswa kweenkqubo zolawulo oluphezulu kunye neenzwa ezibeka iliso kwaye zilawule inkqubo yokuzalisa ukunciphisa ukuhluka kunye nokuqinisekisa ukuhambelana.
Ngapha koko, umgaqo wokuguquguquka uyinxalenye ebalulekileyo yoomatshini bokuzalisa i-ampoule. Aba matshini benzelwe ukujongana nobukhulu obuhlukeneyo be-ampoule kunye neentlobo, ezivumela ukuguquguquka kwimveliso. Ingaba i-ampoules eqhelekileyo, i-vials okanye i-cartridges, umatshini unokutshintshwa ukuze uphathe iifomathi ezahlukeneyo, okwenza ukuba ulungele usetyenziso oluhlukeneyo lwamayeza.
Isishwankathelo, imigaqo yokuchaneka, inzalo kunye nokuguquguqukayo isekela ukusebenza koomatshini bokuzalisa i-ampoule. Aba matshini badlala indima ephambili ekuveliseni amayeza, ukuqinisekisa idosi echanekileyo kunye nokuzaliswa kwamayeza elulwelo kwii-ampoules ngelixa begcina imigangatho ephezulu yococeko kunye nokuthembeka kwemveliso. Ukuqonda imigaqo emva koomatshini bokuzalisa i-ampoule kubalulekile ukuqonda ukubaluleka kwabo kwimveliso yamayeza kunye neshishini lezempilo lilonke.
Ixesha lokuposa: Aug-16-2024