I-PP Bottle IV Solution Line Production Line
I-PP Bottle IV Solution Line Production Line
Preform/Hanger umatshini Isitofu
+ Umatshini wokuvuthela ibhotile
+ Ukuhlamba-Ukugcwalisa-Ukutywina umatshini
Intshayelelo
I-automatic PP ibhotile IV umgca wokuvelisa isisombululo uquka izixhobo ezi-3 zokubeka, umatshini we-Preform / Hanger Injection, umshini wokubhobhoza ibhotile, Ukuhlamba-Ukuzalisa-Umshini wokutywina.Umgca wemveliso unomsebenzi wokuzenzekelayo, owenziwe ngumntu kunye nobukrelekrele ngokusebenza okuzinzileyo kunye nokugcinwa ngokukhawuleza nokulula.Ukusebenza kwemveliso ephezulu kunye nexabiso eliphantsi lokuvelisa, kunye nemveliso ekumgangatho ophezulu eyona nto ingcono kakhulu kwi-IV isisombululo sebhotile yeplastiki.
Ividiyo yeMveliso
PP umatshini wokuvuthela ibhotile
Inyathelo loku-1
Yenza kwangaphambili isitishi sokulayisha:
Uninzi lweepreforms zifakwa kwi-hopper, emva koko inkqubo ye-rotary preforms feed idlulisa iipreforms ngokunyusa ukuhambisa.Ukwahlula okuzimeleyo okuthe tye preform elawulwayo interval screw preform ukulayisha.
Inyathelo lesi-2
Ulungelelaniso olwahlukileyo, ujikelezo, i-equidistance screw yokucwangcisa indlela yokulungiselela kwangaphambili:
I-preforms yahlulwe ngomgama olinganayo kwaye idluliselwe kwidiski ejikelezayo ethe nkqo, emva koko ijikelezwe yi-180 degree kwaye ihambe iye kwenye i-preforms ethe tyaba yokucwangcisa idiski.Akukho kuthintelwa kwangaphambili kwaye akukho kutenxa kwindawo echanekileyo.
Inyathelo lesi-3
Ukufudumeza kwangaphambili:
uyilo lwebhokisi yokukhanya yokufudumeza kabini, ukuchithwa kakuhle kobushushu, ukutshintshwa okulula kunye nokugcinwa.
Inyathelo lesi-4
Ukuthatha i-preform, i-preform kunye ne-bottle transmission mechanism:
Servo evulekileyo uhlobo servo transmission bhetyebhetye, icam clamping iminwe ngaphandle izilahlwa zeplastiki kunye nomgubo ukuqinisekisa umgangatho imveliso.
Inyathelo lesi-5
Ukutywina okuzimeleyo kunye nomatshini wokuzolula:
Yamkela uyilo lweyunithi yokutywina eyahlukileyo, engaphazamisi enye nenye.Ukutywinwa kakuhle ukuvuthela ibhotile, akukho kuvuza.Intonga yokwelula iqhutywa yinkqubo enye ye-servo.
Inyathelo lesi-6
Indlela yokuvula nokuvala umngundo:
Xa ii-preforms zithunyelwa kwisikhululo sokuvuthela ibhotile, inkqubo ye-servo iqhuba ingalo yokujingi ukutyhala ihinge yokuvula kunye nokuvala intshukumo ukufezekisa umsebenzi wamacala amabini.
Inyathelo lesi-7
Indlela yokuqhagamshela:
Iibhotile ezigqityiweyo zikhutshwa kwindawo yokuvuthela iibhotile.Abenzi bobuchule bendlela yokudibanisa bazichole baze bazigqithisele kwi-Wash-fill-seal machine manipulator ukuqonda ukuveliswa koqhagamshelo oluzenzekelayo.
Izinto eziluncedo:
I-1.I-Servo drive kwaye izinzile ngexesha lokuhamba kwesantya esiphezulu, indawo yokubeka ichanekile, ihlala ixesha elide, kwaye iindleko zokugcinwa ziphantsi.
I-2.I-cam ibamba iminwe ngaphandle kweplastiki kunye nomgubo wokuqinisekisa umgangatho wemveliso.
I-3.Umthamo wemveliso ephezulu: ukusuka kwi-4000-15000bottles ngeyure.
I-4.I-Closed integral chain structure, umgama ochanekileyo weziko, amakhonkco kunye nezinye izinto zangaphandle azikwazi ukungena kwikhonkco, ukugcinwa lula.
5.Ukutywinwa akuvuzi komoya, kuphuculwe ukusebenza kakuhle kokuvuthela, kunciphise ixesha lokubumba ibhotile.
IiNgcaciso zobuGcisa:
Iixesha | Imodeli yomatshini | |||||
CPS4 | CPS6 | CPS8 | CPS10 | CPS12 | ||
Umthamo wemveliso | 500ml | 4000BPH | 6000BPH | 8000BPH | 10000BPH | 12000BPH |
Ubude bebhotile enkulu | mm | 240 | 230 | |||
Ubude bepreform enkulu (ngentamo) | mm | 120 | 95 | |||
Umoya oxinanisiweyo (m³/min) | 8-10bar | 3 | 3 | 4.2 | 4.2 | 4.5 |
20bar | 2.5 | 2.5 | 4.5 | 6.0 | 10-12 | |
Amanzi Abandayo(m³/h) | 10 °C (uxinzelelo: 3.5-4bar)8HP | 4 | 4 | 7.87 | 7.87 | 8-10 |
Amanzi Okupholisa | 25°C(uxinzelelo: 2.5-3bar) | 6 | 10 | 8 | 8 | 8-10 |
Ubunzima | T | 7.5 | 11 | 13.5 | 14 | 15 |
Ubungakanani bomatshini (nokulayisha kwangaphambili) | (L×W×H)(MM) | 6500*4300*3500 | 8892*4800*3400 | 9450*4337*3400 | 10730x4337x3400 | 12960×5477×3715 |
Umatshini wokutywina wokuvasa-ukugcwalisa ibhotile yePP
Inyathelo loku-1
Isikhululo sokutyisa ibhotile
Yamkela ikhonkco elithe ngqo phakathi kokuhambisa umkhondo kunye nevili lokudayela ibhotile, ibambe ibhotile ukuze idlulise, ngomoya ococekileyo ocinezelweyo ukukhawulezisa ukuhanjiswa, akukho kukrwela.
Inyathelo lesi-2
Isitishi sokuhlamba umoya webhotile ionic
Umgaqo wokucoca kunye nenkqubo yile: ukubhukuqa ibhotile;umbhobho wokufunxa uphakamisa ikhamera ukuvala umlomo webhotile;umbhobho womoya we-ionic uphinde uphakame kwibhotile kunye nekhamera;umoya oxinyiweyo uvuthelwa kumbhobho wokuvuthela ukucoca ibhotile kwibhotile;
Kwaye ngaxeshanye ufunxe amasuntswana afakwe kumoya ophuma ebhotileni.
Inyathelo lesi-3
Isitishi sokuzalisa
Iibhotile zeplastiki ezihlanjiweyo zihanjiswa kwisikhululo sokuzalisa nge-manipulator, i-nozzle yokugcwalisa i-nozzle ilandele iibhotile zeplastiki ukuze zizaliswe.Inxalenye ephezulu yesitishi sokuzalisa ixhotyiswe ngetanki yokulinganisa ulwelo oluhlala luxinzelelo.Xa ulwelo lugcwalisa itanki yebhalansi kwaye ifikelela kwinqanaba lokumisela, ivalve ye-pneumatic diaphragm yokutya ulwelo ivale.
Inyathelo lesi-4
Isikhululo sokutywina esinyibilikayo esishushu
Esi sikhululo sisetyenziselwa ukutywina-ukutywina ikepusi yebhotile yokufaka iplastiki emva kokuzaliswa.Yamkela iipleyiti zokufudumeza kabini ukufudumeza iminqwazi kunye namachweba ebhotile ngokwahlukileyo, ukugqiba ukutywinwa kwe-weld kuhlobo olungadibanisi ne-hot-melt.Ubushushu bokufudumala kunye nexesha kulungelelaniswa.
Inyathelo lesi-5
Isikhululo sokutya ibhotile
Iibhotile ezitywiniweyo zigqithiselwa kwingoma yokukhupha iibhotile ngesikhululo sokukhupha iibhotile, kwaye zingene kwinkqubo elandelayo.
Izinto eziluncedo:
1.Ngokuzaliswa ngokuchanekileyo;Ukukhutshwa ngokuchanekileyo komoya, kunokulawula inqanaba lokuguqulwa kwebhotile emva kokuvala inzala.
2.Akukho bhotile akukho ukuzaliswa, akukho bhotile akukho capping.
I-3.Inokufikelela kwizakhono ukuya kwi-15,000BPH, kuxhomekeke kwisicelo somthengi.
4.Kukho iintlobo ezahlukeneyo zee-caps ezinokuthi zifakwe kwibhotile yokugqibela: I-Seled Euro cap;Umnqwazi wokunkcenkceshela otywiniweyo;Screw cap;Isivalo kunye neAluminiyam ikepusi.
5.Inomsebenzi opheleleyo wokucoca ohambelana ne-GMP kunye nokuvala inzala.
IiNgcaciso zobuGcisa:
Iixesha | Imodeli yomatshini | ||||
XGF(Q)/30/24/24 | XGF30/30/24/24 | XGF(Q)/36/30/36 | XGF(Q)/50/40/56 | ||
Umthamo wemveliso | 100ml | 7000BPH | 7000BPH | 9000BPH | 14000BPH |
500ml | 6000BPH | 6000BPH | 7200BPH | 12000BPH | |
Ubungakanani bebhotile obusebenzayo | ml | 50/100/250/500/1000 | |||
Ukusetyenziswa komoya | 0.5-0.7Mpa | 3m3/min | 3m3/min | 3m3/min | 4-6m3/min |
Ukusetyenziswa kwe-WFI | 0.2-0.25Mpa | 1-1.5m3/h | |||
Ubunzima bomatshini | T | 6 | 6.5 | 7 | 9 |
Ubungakanani bomatshini | mm | 4.3*2.1*2.2 | 5.76*2.1*2.2 | 4.47*1.9*2.2 | 6.6*3.3*2.2 |
Ukutya umbane | Injini engundoqo | 4 | 4 | 4 | 4 |
I-oscillator yeCapping | 0.5 | 0.5 | 0.5 | 0.5*2 | |
Umoya we-Ionic | 0.25*6 | 0.25*5 | 0.25*6 | 0.25*9 | |
Injini yokuhambisa | 0.37*2 | 0.37*2 | 0.37*2 | 0.37*3 | |
Isitya sokufudumeza | 6*2 | 6*2 | 6*2 | 8*3 |
Uphawu lomgca wemveliso:
I-1.Ingakwazi ukuhlangabezana nemveliso yobukhulu obuhlukeneyo (100-1000ml).
I-2.Ifake isicelo kuzo zombini ibhotile ye-PP esemgangathweni kunye ne-Self-collapsed soft PP bottle.
3.Faka kwiimilo zesikhongozeli ezahlukeneyo: ezingqukuva, ezimbhoxo, ezingaqhelekanga, njl.
I-4.Umthamo ophezulu wokuvelisa: ukusuka kwi-4000-15000bottles ngeyure.
5.Impahla ekrwada echithwayo yokuveliswa kwebhotile enye ye-500 ml yePP ilingana no-0%.